Wire EDM and conventional edm services

At Day Tool & Mfg, we have been perfecting precision tooling, stamping dies, special machines, and machined parts for over 50 years.

Our electrical discharge machining (EDM) capabilities allow us to work with metals for which traditional machining was previously ineffective. By using electrically conductive materials our 4-axis cutting equipment can machine with both traditional and exotic metals, including steel, aluminum, stainless, titanium, Inconel, and Hastelloy. Along with electrode machining, we offer Wire EDM, which uses an electrically charged brass wire and deionized water to erode or “cut” through the material in a very controlled manner. This process is ideal for machining complex parts and precision components from hard conductive materials, resulting in virtually stress free machining. Our expert staff can also perform Sinker EDM, a process where an electrode is used cut a geometric pattern into the material that is also useful for creating dies.

Our advanced equipment has other capabilities such as CNC control, glass scales, chiller units, and automatic wire threading. These features allow us to produce parts with a minimum part feature of 0.004” to 0.10”, length up to 19”, width up to 13”, and height of up to 10”, with the ability to offer an almost ground finish. Along with our dedication to quick turnaround times and customer service, our electrical discharge machining is ideal for the aerospace, biotech, electronic, medical, and packaging industries. Work is inspected using a coordinate measuring machine (CMM) and optical comparator.

To see how our precision EDM capabilities can help with your next project, see the table below or contact us directly.

Wire/Conventional EDM
Wire/Conventional EDM

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Wire/Conventional EDM Capabilities

Processes
Wire Electrical Discharge Machining (EDM)
Sinker Electrical Discharge Machining (EDM)
Electrode Machining
Equipment Capabilities
CNC Control Capabilities
Glass Scales
Chiller Units
Automatic Wire Threading
Cutting Axis
4-Axis
Materials
Steel
Stainless
Aluminum
Brass
Copper
Titanium
Inconel
Hastelloy
Precious Metals
Minimum Part Feature
.004 to .010 in
Length
Up to 19 in
Width
Up to 13 in
Height
Up to 10 in
Surface Finish
Ground
Inspection
Coordinate Measuring Machine (CMM)
Optical Comparator
Additional Capabilities
Rapid Prototype
Sawing
Welding
Class 10,000 Clean Room
Production
Assembly
Packaging
Production Volume
1 to 1,000 pieces
Typical Lead Time
4 to 5 weeks

Additional Information

Industry Focus
Aerospace
Biotech
Medical
Pharmaceutical
Packaging
Electronic
Semiconductor
Intended Application
Precision Tooling
Stamping Dies
Special Machines
Machined Parts
Industry Standards
AS 9100 (Rev. C) Certified
ISO 9001:2008 Certified
File Formats
SolidWorks
Autodesk AutoCAD
GibbsCam
DP Technology Esprit
PC-DMIS CAD

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